Enhance product reliability and ensure full compliance with ASTM E466 standards through our advanced high cycle fatigue (HCF) testing services. At °ÄÃÅ2023È«ÄêÕý°æÃâ·Ñ×ÊÁÏ, we specialize in accurately predicting the long-term performance of your materials under repetitive stress, providing you with the utmost confidence in the durability of your products.

 

What is High Cycle Fatigue Testing?

High cycle fatigue testing assesses how materials respond to cyclic forces, primarily under low applied stresses where deformation remains elastic. This testing is crucial for simulating specific scenarios and investigating real-world failures.

 

High Cycle Fatigue Testing Procedure

High cycle fatigue tests take place on an axial fatigue testing machine with a force-monitoring system. The sample is first machined, longitudinally polished, and ground into cylindrical or flat test specimens with a uniform or hourglass gage section. Our Engaged Experts perform alignment and verification of the machined specimen before beginning any testing.

During an HCF test, samples experience frequencies ranging between 20 Hz and 100 Hz, depending upon material types and environmental conditions. Testing continues until specimen failure or until a predetermined number of cycles is reached.

 

Benefits of High Cycle Fatigue Testing with °ÄÃÅ2023È«ÄêÕý°æÃâ·Ñ×ÊÁÏ

  • Accurate Simulation of Real-World Conditions: At °ÄÃÅ2023È«ÄêÕý°æÃâ·Ñ×ÊÁÏ, we use state-of-the-art testing equipment to replicate the exact conditions your materials or products will face during their service life. Our HCF testing ensures that your materials are tested under varying loads, speeds, and environmental factors, providing you with precise insights into how they’ll perform in the real world.
  • Early Identification of Potential Failure Points: With our expert team and advanced testing protocols, °ÄÃÅ2023È«ÄêÕý°æÃâ·Ñ×ÊÁÏ helps you identify your materials' weaknesses before they become costly problems. Whether it’s in design, material selection, or manufacturing processes, we ensure that your products are robust and reliable.
  • Compliance with Industry Standards: We ensure your products meet industry regulations and performance standards, including ASTM E466, providing you with peace of mind and confidence in your materials.
  • Enhance Product Reliability and Longevity: Our HCF testing provides essential data for optimizing your designs, ensuring products perform better and last longer.
  • Versatile Testing for a Range of Materials: Alongside our High Cycle Fatigue testing °ÄÃÅ2023È«ÄêÕý°æÃâ·Ñ×ÊÁÏ performs a variety of other fatigue tests, including high cycle fatigue, ASTM E606 low cycle fatigueASTM E2368 thermo mechanical fatigue (TMF) testing and specialized programs on a range of metals and alloys, polymers, and components. We also provide indispensable High Cycle Fatigue Testing (HCF Testing) of engine airfoil and gas turbine components for service life limit analysis, simulating high vibration conditions of airfoils during operation.
ASTM International

ASTM E466

International Organization for Standardization 

ISO 3800

Military and Defense Standards 

DEF STAN 08-123, DEF STAN 07-55 

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MIL-STD-1312-11, MIL-STD 810G: Method 514.6, Method 519.6

NASM 1312-11

NES 1004

Multiaxial Fatigue Analysis

Multiaxial fatigue analysis replicates real-world service environments' load and stress conditions in controlled laboratory settings to develop safer materials and components.

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Fatigue Testing of Pipeline Girth Welds 

Steel Catenary Risers are a critical element within many offshore pipeline installations. Learn more about the approach to the validation of the fatigue performance of pipeline girth welds in our whitepaper.  READ MORE

5 Disasters Caused by Material Fatigue

°ÄÃÅ2023È«ÄêÕý°æÃâ·Ñ×ÊÁÏ's fatigue testing expert discusses five disasters caused by material fatigue and what we learned from them. 

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Thermal Paint Temperature Measurement

Thermal Paints are used to provide full surface temperature measurement within concealed areas. They present visual evidence of peak temperatures and isothermal distributions, with temperatures indicated by colour changes or surface texture, that occur at one or more distinct temperatures.

The paints provide temperature distributions for component surfaces that are difficult to obtain such as aero engine turbine blades, vanes, segments, combustors, or rotating components within harsh environments. 

Rolls-Royce have been using thermal paints for over 80 years There are a range of paints and services available that include:

  • Guidance and recommendation on test planning
  • Paint application
  • Test design and support
  • Post-test analysis
  • Results can be displayed through high resolution photos, 3D models, or 3D and 2D temperature embedded images
  • Technical report detailing test specification, results and conclusions

Contact our expert team to learn more.

 

Our team of over 9,000 Engaged Experts in North America, Europe, The Middle East, Australia, Asia and Africa are ready to help you.